Engine

1. Material : High Temperature 4x4 Front Axle and Wheel Bearing Grease / XG-11 (WSS-M1C267-A1)

1. Torque : 48 Nm

1. Torque : 48 Nm

1. Torque : 48 Nm

1. General Equipment: Adjustable Grip Arm.
   Install Special Service Tool : 300-OTC1585AE Powertrain Lift
   General Equipment : Wooden Block

1. Remove Special Service Tool : 300-OTC1819E 2,200# Floor Crane, Fold Away

1. Remove Special Service Tool : 303-1502 Lifting Device Engine

1. 1. Torque : 10 Nm
   2. Torque : 10 Nm
   3. Torque : 48 Nm
   4. General Equipment : Hose Clamp Remover/Installer

1. Torque : 20 Nm

1. Loosely install the 2 bolts.
   

1. 1. Position the catalytic converter on the 2 bolts and install the upper bolt.
      Torque : 30 Nm
   2. Torque : 30 Nm
   3. Torque : 30 Nm

1. Torque : 24 Nm

1. Torque : 10 Nm

1. Special Tool(s) : 303-476 (T94P-9472-A) Socket, Exhaust Gas Oxygen Sensor
   Material : High Temperature Nickel Anti-Seize Lubricant / XL-2
   Torque : 48 Nm

1. Torque : 10 Nm

1. 1. Torque : 80 Nm
   2. Torque : 48 Nm

1. 1. Torque : 90 Nm
   2. Torque : 125 Nm

1. Remove Special Service Tool : 300-OTC1585AE Powertrain Lift

1. Torque : 48 Nm

1. Remove.
   General Equipment : Cable Ties

1. Torque : 48 Nm

1. Special Tool(s) : 308-880 Installer, Driveshaft Seal

1. NOTE: Make sure a new circlip is installed.

   Remove Special Service Tool : 205-461 Protector, Differential Oil Seal (pair)

1. NOTE: When seated correctly, the halfshaft bearing retainer circlip can be felt as it snaps into the differential side gear groove.

1. Special Tool(s) : 308-880 Installer, Driveshaft Seal

1. Remove Special Service Tool : 205-461 Protector, Differential Oil Seal (pair)

1. 1. Torque : 5 Nm
   2. Torque : 24 Nm
   3. Torque : 24 Nm

1. Material : Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)
   Torque : 14.5 Nm

1. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
   

1. 1. Torque : 5 Nm
   2. Torque : 11 Nm

1. 1. Torque : 11 Nm
   2. Torque : 5 Nm

1. General Equipment : Hose Clamp Remover/Installer
   Torque : 5 Nm

1. Refer to: Degas Bottle (303-03B Engine Cooling - 1.6L EcoBoost (132kW/180PS) - Sigma, Removal and Installation).
   

1. NOTE: Install a new the O-ring seal and gasket seal.

   Torque : 15 Nm

1. NOTE: Install a new the O-ring seal and gasket seal.

   Torque : 15 Nm

1. Refer to: Gearshift Cable Adjustment - Vehicles With: 6-Speed Manual Transmission - B6 (308-06 Manual Transmission External Controls - Vehicles With: 5-Speed Manual Transmission - B5/IB5/6-Speed Manual Transmission - B6, General Procedures).
   

1. Refer to: Clutch System Bleeding (308-02 Clutch Controls - Vehicles With: 5-Speed Manual Transmission - B5/IB5/6-Speed Manual Transmission - B6, General Procedures).
   

1. NOTE: Install the hoses as noted in removal.

   General Equipment : Hose Clamp Remover/Installer

1. General Equipment : Hose Clamp Remover/Installer

1. General Equipment : Hose Clamp Remover/Installer

1. Torque : 10 Nm

1. Torque : 13 Nm

1. Torque : 5 Nm

1. Refer to: Battery Tray - 1.0L EcoBoost (90kW/120PS)/1.6L EcoBoost (132kW/180PS) - Sigma (414-01 Battery, Mounting and Cables, Removal and Installation).
   

1. Torque : 5 Nm

1. Torque : 5 Nm

1. Refer to: Air Cleaner (303-12B Intake Air Distribution and Filtering - 1.6L EcoBoost (132kW/180PS) - Sigma, Removal and Installation).
   

1. Fill the engine with clean engine oil.
   Material : Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

1. Refer to: Cooling System Draining and Vacuum Filling (303-03B Engine Cooling - 1.6L EcoBoost (132kW/180PS) - Sigma, General Procedures).
   

1. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).
   

1. Refer to: Transmission Draining and Filling (308-03B Manual Transmission - Vehicles With: 6-Speed Manual Transmission - B6, General Procedures).
   

1. After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.
   

Copyright © Ford Motor Company