Intake Manifold

Removal

1. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
   

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
   

1. Refer to: Generator - 1.6L EcoBoost (132kW/180PS) - Sigma (414-02 Generator and Regulator, Removal and Installation).
   

1. General Equipment : Hose Clamp Remover/Installer

1. General Equipment : Hose Clamp Remover/Installer

1. NOTE: Note the different lengths of the bolts for installation.

Installation

NOTICE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

1. NOTE: Visually inspect the intake manifold gaskets for nicks, cuts and abrasions. If these conditions are not present, the gaskets may be re-used.

1. NOTE: There are different length of bolts noted in removal.

   1. Torque : 17 Nm
   2. Torque : 10 Nm

1. 1. Torque : 15 Nm
   2. Torque : 5 Nm

1. General Equipment : Hose Clamp Remover/Installer
   Torque : 5 Nm

1. General Equipment : Hose Clamp Remover/Installer

1. Refer to: Generator - 1.6L EcoBoost (132kW/180PS) - Sigma (414-02 Generator and Regulator, Removal and Installation).
   

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
   

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