Transmission

1. Material : High Temperature 4x4 Front Axle and Wheel Bearing Grease / XG-11 (WSS-M1C267-A1)

1. Install the following items:
   • General Equipment : Wooden Block
   • General Equipment : Transmission Jack
   • General Equipment : Retaining Strap

1. Torque : 48 Nm

1. Remove the following items:
   • General Equipment : Retaining Strap
   • General Equipment : Transmission Jack
   • General Equipment : Wooden Block

1. Torque : 80 Nm

1. Torque :
   1   90 Nm
   2   125 Nm

1. Special Tool(s) : 303-F072 Support Bar, Engine

1. Special Tool(s) : 303-1502 Lifting Device Engine

1. NOTE: Note the different lengths of the bolts.

   Torque : 48 Nm

1. Torque : 70 Nm

1. Torque : 24 Nm

1. NOTE: If the transmission has been replaced or overhauled, the seals do not need to be replaced.

1. Special Tool(s) : 308-880 Installer, Driveshaft Seal

1. NOTE: Do not fully install halfshaft at this time.

   Using part: AA5P-4N206-A.
   

1. NOTE: Insert halfshaft until circlip is fully seated. When checking if circlip is seated do not pull on CV joints or damage can result.

1. Torque : 52 Nm

1. Torque : 26 Nm

1. NOTE: If the transmission has been replaced or overhauled, the seals do not need to be replaced.

1. Special Tool(s) : 308-880 Installer, Driveshaft Seal

1. NOTE: Do not fully install the intermediate shaft at this time.

   Using part: 97ZT-7M181-A.
   

1. NOTE: Insert the intermediate shaft inro the transmission until the intermediate shaft bearing is centered in the concave groove of the intermediate shaft bearing bracket.

1. 1. Torque :
        Stage 1:  Tighten the lower nut to 5 Nm
        Stage 2:  Tighten the upper nut to 24 Nm
        Stage 3:  Tighten the lower nut to 24 Nm

1. Torque : 26 Nm

1. Torque : 26 Nm

1. Torque : 48 Nm

1. 1. Torque : 5 Nm
   2. Torque : 11 Nm

1. 1. Torque : 11 Nm
   2. Torque : 5 Nm

1. Refer to: Transmission Fluid Level Check (308-03B Manual Transmission - Vehicles With: 6-Speed Manual Transmission - B6, General Procedures).
   

1. If equipped.
   

1. If equipped.
   Torque : 48 Nm

1. Torque : 48 Nm

1. Torque : 48 Nm

1. Torque : 25 Nm

1. Refer to: Gearshift Cable Adjustment - Vehicles With: 6-Speed Manual Transmission - B6 (308-06 Manual Transmission External Controls - Vehicles With: 5-Speed Manual Transmission - B5/IB5/6-Speed Manual Transmission - B6, General Procedures).
   

1. Torque : 10 Nm

1. Refer to: Battery Tray - 1.0L EcoBoost (90kW/120PS)/1.6L EcoBoost (132kW/180PS) - Sigma (414-01 Battery, Mounting and Cables, Removal and Installation).
   

1. Refer to: Cowl Panel (501-02 Front End Body Panels, Removal and Installation).
   

1. Refer to: Clutch System Bleeding (308-02 Clutch Controls - Vehicles With: 5-Speed Manual Transmission - B5/IB5/6-Speed Manual Transmission - B6, General Procedures).
   

1. If equipped.
   

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