307-01 Automatic Transmission - Vehicles With: 6-Speed PowerShift Transmission - DPS6/6DCT250 2014 Fiesta
Removal and Installation Procedure revision date: 08/29/2013

Clutch Actuator

Removal

  1. Refer to: Clutch and Damper Unit (307-01 Automatic Transmission - Vehicles With: 6-Speed PowerShift Transmission - DPS6/6DCT250, Removal and Installation).

  1. NOTE: Note the position of the components before removal.

    NOTE: A small amount of adhesive is applied between the Z-washer and the bearing surface to aid factory assembly. This is normal and not required in service during a repair.

  1. NOTE: Note the position of the component before removal.

  1. NOTE: Note the position of the components before removal.

  1. NOTICE: Take extra care when handling the component.

    On both sides.

Installation

  1. Check the surfaces for abrasion.

  1. NOTICE: Take extra care when handling the component.

    On both sides.

  1. NOTE: If a new actuator is being installed, remove and discard the metal shipping retainer.

    NOTE: Make sure that the components are installed to the position noted before removal.

    NOTE: Only tighten the bolts finger tight at this stage.

  1. NOTE: Only tighten the bolts finger tight at this stage.

  1. NOTE: Only tighten the bolts finger tight at this stage.

  1. NOTICE: The clutch actuator motor splines must be aligned with the clutch actuator and the motor must be flush to the transmission clutch housing before tightening the clutch actuator fasteners to specification. Failure to follow this notice will result in damage to the acutator and motor.

    Torque : 19 Nm
  1. Remove the clutch motor to allow for the clutch locks to be unlocked after clutch and damper unit installation.
  1. Remove the clutch motor to allow for the clutch locks to be unlocked after clutch and damper unit installation.

  1. NOTE: Make sure that the installation marks are aligned.

    NOTE: Make sure that the components are installed to the position noted before removal.

    NOTE: Make sure that the classification of the components correspond with each other.

    NOTE: Make sure that the spring is correctly located in the lower spring seat.

    NOTE: In some instances, the spring may be able to be rotated in the lower spring seat prior to installation. This will not cause any functional issues and may be reused during reasembly.

    NOTE: Install all the bolts finger tight before final tightening.

  1. NOTE: This step is necessary only when installing a new component.

  1. Torque : 26 Nm

  1. NOTE: The component can only be installed in 1 position.

  1. NOTE: The component can only be installed in 1 position.

  1. Refer to: Clutch and Damper Unit (307-01 Automatic Transmission - Vehicles With: 6-Speed PowerShift Transmission - DPS6/6DCT250, Removal and Installation).


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